The files listed below are from our archives and are available for historical reference only.

Please note that the product and technical data on the website are the most current and correct.  You can download individual product data sheets or catalogs of data sheets using our QuickPrint PDF catalog tool for the most current information.  Our most current brochures, guides and data sheets are available here: Sun Hydraulics Literature.

The following Sun literature files from our archives should not be used to specify products.

LINKS TO ARCHIVED CATALOGS LISTED BELOW:

PRODUCT SOLUTIONS

Regeneration Valve Assemblies and Optional Circuit Methods is 116 pages of technical tips and outline drawings of 53 pre-designed and regeneration valve assemblies with performance curves for each assembly. These packages cover flows ranging from 10 GPM (40 L/min.) to 240 GPM (960 L/min.). Inch: 9 MB pdf, Metric: 9 MB pdf.

Sun's Cartridge Filters conveniently use the Sun cavity to provide last chance and depth style filters. Inch: 465 KB pdf.

Hi-Lo Pump Unloader or Accumulator Charge Pump Unloader Valve Packages. 71 KB pdf.

Direct Flange Mount Relief Valve Packages. 61 KB pdf.

Hydrostatic Transmission Valve Packages. 73 KB pdf.

SUN BROCHURES

Hydraulic Poppet Cartridge Valves with Position-Indicating Switch, 2 pages, inch and metric: 435 KB pdf

Series 4 PLUS Brochure, 4 pages, inch and metric: 698 KB pdf
Series 4 PLUS Brochure, 4 pages, (Deutsch) inch and metric: 1.4 MB pdf

Solenoid-Operated Cartridge Valves, 4 pages, inch: 2.69 MB pdf
Solenoid-Operated Cartridge Valves, 4 pages, metric: 2.69 MB pdf

Corrosion-Resistant Cartridge Valve Brochure, inch: 575 KB pdf
Corrosion Resistant Cartridge Valve Brochure, metric: 580 KB pdf

Anti-Shock Relief Valve Brochure, 6 pages, metric: 738 KB pdf

Banjo Bolt Manifolds, 20 pages, metric: 4.26 MB pdf

SERVICE BULLETINS

Revised October 2009. 48 pages. Service Instructions, Cartridge Seal Kits, Solenoid Connectors, Coil Options for Solenoids (Metal Housing, Round), Coil Options with Embedded Electronic Proportional Amplifiers, Sun Weatherized Coils and Coil Kits, Sun Coil 790-***** Part Numbering System, Cavity Plugs, Cavity Form Tools, Retainers and Seals, Studrods and Studnuts for Sandwich Bodies, and Bar Manifold Brackets. Inch: 4.60 MB pdf Metric: 5.33 MB pdf

SHORTCUT CARTRIDGE CATALOG, 2004 Edition

Catalog SectionInch VersionMetric Version
Entire Catalog, 176 pages with bookmarks 8,722 KB 8,535 KB
Description of 40 new products, 2 pages 53 KB 52 KB
Table of Contents, Copyright, 2 pages 38 KB 37 KB
Relief Cartridges, 16 pages 2,150 KB 2,168 KB
Sequence Cartridges, 8 pages 1,679 KB 1,709 KB
Reducing and Reducing/Relieving Cartridges, 14 pages 1,697 KB 1,728 KB
Pilot Operated Check Cartridges, 4 pages 1,186 KB 1,226 KB
Counterbalance Cartridges, 12 pages 1,469 KB 1,486 KB
Check Cartridges, 6 pages 960 KB 938 KB
Flow Control Cartridges, 10 pages 938 KB 922 KB
Priority Flow Control Cartridges, 6 pages 531KB 528 KB
Flow Divider/Combiner Cartridges, 6 pages 454 KB 452 KB
Logic Elements, 14 pages 677 KB 666 KB
Directional Cartridges, 12 pages 602 KB 593 KB
Solenoid Operated, 8 pages 524 KB 495 KB
Pilot Control, 14 pages 478 KB 468 KB
Shuttle, 8 pages 230 KB 226 KB
Circuit Savers, 12 pages 402 KB 376 KB
Hybrid Relief, 6 pages 205 KB 202 KB
General Information, 8 pages 507 KB 505 KB
Model Code Index, 7 pages 85 KB 88 KB
Warranty, 1 page 99 KB 97 KB


SHORTCUT CARTRIDGE CATALOG, 2009 Edition

CATALOG SECTIONMetric Version
Entire Catalog, 200 pages with bookmarks 10,600 KB
Description of 35 new products, 2 pages 69 KB
Relief Cartridges, 20 pages 901 KB
Sequence Cartridges, 8 pages 417 KB
Reducing and Reducing/Relieving Cartridges, 14 pages 413 KB
Pilot-to-Open Check Cartridges, 4 pages 172 KB
Counterbalance Cartridges, 12 pages 504 KB
Load Control: Load Reactive Cartridges, 6 pages 205 KB
Load Control: Balanced Cartridges, 4 pages 538 KB
Check Cartridges, 6 pages 177 KB
Flow Control and Priority Flow Control Cartridges, 14 pages 574 KB
Flow Divider/Combiner Cartridges, 6 pages 407 KB
Logic Elements, 18 pages 527 KB
Directional Cartridges, 14 pages 452 KB
Solenoid Operated Cartridges, 10 pages 355 KB
Pilot Control Cartridges, 14 pages 368 KB
Shuttle Cartridges, 8 pages 236 KB
Circuit Savers, 8 pages 206 KB
Hybrid Relief Cartridges, 6 pages 443 KB
General Information, 17 pages 1,210 KB
Model Code Index, 4 pages 72 KB
Warranty, 1 page 53 KB
Table of Contents, Copyright, 2 pages 51 KB

LINE-MOUNT BODY CATALOG

Sun offers more that 300 single- and multiple-cavity standard line-mount manifolds that are each available in a choice of aluminum (3000 psi/210 bar) and ductile iron (5000 psi/350 bar). Ports include NPTF, SAE, BSPP, and Code 61 and Code 62 flanges. Included in this catalog are 56 pages of pre-configured valve assembly packages.

Catalogue SectionInch Version Metric Version 
Entire Catalog, 355 pages with bookmarks 14,500 KB 13,324 KB
Technical Tips, SAE Flange Patterns, 2 pages 36 KB 32 KB
Line Mount Locator, 30 pages 1,428 KB 151 KB
Series 1, T-13A Bodies, 3 pages 89 KB 96 KB
Series 1, T-10A Bodies, 13 pages 431 KB 442 KB
Series 1, T-11A Bodies, 21 pages 1,100 KB 815 KB
Series 1, T-21A Bodies, 2 pages 97 KB 85 KB
Series 1, T-31A Bodies, 1 page 38 KB 38 KB
Series 2, T-5A Bodies, 3 pages 115 KB 115 KB
Series 2, T-3A Bodies, 15 pages 610 KB 540 KB
Series 2, T-2A Bodies, 22 pages 825 KB 840 KB
Series 2, T-22A Bodies, 2 pages 116 KB 83 KB
Series 2, T-32A Bodies, 1 page 35 KB 36 KB
Series 3, T-16A Bodies, 21 pages 833 KB 827 KB
Series 3, T-17A Bodies, 42 pages 1,944 KB 1,792 KB
Series 3, T-23A Bodies, 12 pages 450 KB 463 KB
Series 3, T-33A Bodies, 4 pages 141 KB 146 KB
Series 4, T-18A Bodies, 20 pages 788 KB 795 KB
Series 4, T-19A Bodies, 45 pages 2,292 KB 2,243 KB
Series 4, T-24A Bodies, 22 pages 722 KB 850 KB
Series 4, T-34A Bodies, 4 pages 139 KB 136 KB
Standard Valve Assembly Locator, 4 pages 329 KB 151 KB
Solenoid-Operated Ventable Relief Assemblies, 12 pages 141 KB 123 KB
Solenoid and Relief Pilot Control Assembly, 1 pg 89 KB 72 KB
Cross-port Relief Assemblies, 5 pages 199 KB 205 KB
Hydrostatic Transmission Assemblies, 8 pages 455 KB 467 KB
Hot Oil Shuttle and Relief Assemblies, 9 pages 359 KB 332 KB
Flow Divider/Combiner Tractive Drive Assemblies, 4 pages 111 KB 111 KB
Regeneration Assemblies with Tech Tips, 8 pgs 260 KB 274 KB
Accumulator Dump Assemblies, 2 pages 59 KB 59 KB
Pump Circuit Control Assemblies, 2 pages 119 KB 131 KB
Pressure-Compensated Priority Flow Control Assemblies, 3 pages 108 KB 142 KB
Valve Assembly Package Cross Reference Chart, 2 pages 21 KB 23 KB

SANDWICH BODY CATALOG

Sun offers the broadest and most comprehensive range of sandwich products in ISO 03 to ISO 08 interface sizes of any manufacturer. Sandwiches are available with single cavities, dual cavities and multiple cavity variants to make unique circuit elements for mounting under standard directional control valves.

Entire Catalog (Inch): 17.5 MB pdf
Entire Catalog (Metric): 16.4 MB pdf

Section Files of the Sandwich Body Catalog:

ISO 03/CETOP 3Inch PDF FileMetric PDF FileISO 05/CETOP 5Inch PDF FileMetric PDF File
Relief Valves 408 KB 376 KB Relief Valves 641 KB 584 KB
Sequence Valves 117 KB 109 KB Sequence Valves 118 KB 105 KB
Reducing Valves 239 KB 224 KB Reducing Valves 310 KB 332 KB
Reducing/Relieving Valves 219 KB 205 KB Reducing/Relieving Valves 379 KB 354 KB
Counterbalance Valves 283 KB 253 KB Counterbalance Valves 351 KB 317 KB
Pilot Operated Check Valves 172 KB 164 KB Pilot Operated Check Valves 195 KB 188 KB
Flow Control Valves 387 KB 359 KB Flow Control Valves 321 KB 295 KB
Check Valves 321 KB 307 KB Check Valves 166 KB 158 KB
Circuit Savers 311 KB 292 KB Circuit Savers 465 KB 453 KB
Subplates 389 KB 367 KB Subplates 541 KB 509 KB
Bar Manifolds 191 KB 175 KB Bar Manifolds 397 KB 374 KB
Cover Plates 96 KB 86 KB ----------
ISO 05 x, y
/CETOP 5 x, y
Inch PDF FilesMetric PDF FilesISO 07/CETOP 7Inch PDF FilesMetric PDF Files
Relief Valves 332 KB 283 KB Relief Valves 442 KB 394 KB
Sequence Valves 134 KB 118 KB Sequence Valves 209 KB 188 KB
Reducing Valves 225 KB 211 KB Reducing Valves 301 KB 280 KB
Reducing/Relieving Valves 351 KB 329 KB Reducing/Relieving Valves 229 KB 216 KB
Counterbalance Valves 352 KB 317 KB Counterbalance Valves 291 KB 262 KB
Pilot Operated Check Valves 184 KB 181 KB Pilot Operated Check Valves 212 KB 206 KB
Flow Control Valves 546 KB 502 KB Flow Control Valves 553 KB 513 KB
Check Valves 357 KB 339 KB Check Valves 441 KB 430 KB
Circuit Savers 39 KB 232 KB Circuit Savers 280 KB 270 KB
Subplates 103 KB 97 KB Subplates 58 KB 47 KB
Bar Manifolds 433 KB 394 KB Bar Manifolds 145 KB 131 KB
Cover Plates 96 KB 94 KB ---------
ISO 08/CETOP 8Inch VersionMetric PDF Files
Relief Valves 510 KB 459 KB
Sequence Valves 177 KB 154 KB
Reducing Valves 391 KB 369 KB
Reducing/Relieving Valves 383 KB 350 KB
Counterbalance Valves 389 KB 360 KB
Pilot Operated Check Valves 319 KB 310 KB
Flow Control Valves 675 KB 628 KB
Check Valves 523 KB 507 KB
Circuit Savers 293 KB 283 KB
Subplates 283 KB 240 KB
Bar Manifolds 151 KB 134 KB

SELECTED VALVE ASSEMBLY CATALOG

This catalog illustrates commonly used cartridge and body assemblies. The inch version contains NPTF and SAE ported assemblies. The metric version contains BSPP ported assemblies. Sun's complete line of products with technical information is shown elsewhere on this web site.

Catalog SectionInch Version PDF FilesMetric Version PDF Files
Entire Catalog, 276 pages with bookmarks 10,419 KB 10,618 KB
General Information, 21 pages 773 KB 773 KB
Table of Contents, Copyright, 2 pages 50 KB 18 KB
Product Overview, 2 pages 2,631 KB 2,630 KB
Technical Information: Cartridges, Line Mount Bodies, SAE Flange Patterns, 4 pages 50 KB 49 KB
RELIEF Cartridges, Two Port: Pilot Operated and Direct Acting, 2 pages 68 KB 67 KB
Two Port Relief/Line Mounted Assemblies, 7 pages 289 KB 284 KB
RELIEF Cartridges, Three Port: Pilot Operated with Vent, 2 pages 60 KB 67 KB
Three Port Relief/Line Mounted Assemblies, 5 pages 210 KB 209 KB
SEQUENCE Cartridges, Three-Port: Pilot Operated, Direct Acting, 2 pages 68 KB 68 KB
Three-Port Sequence/Line Mount Assemblies, 5 pages 193 KB 186 KB
SEQUENCE Cartridges, Three-Port: Direct Acting with Reverse Free Flow Check, 2 pages 58 KB 57 KB
Three-Port Sequence/Line Mount Assemblies, 2 pages 80 KB 79 KB
REDUCING Cartridges, Three-Port, 2 pages 55 KB 55 KB
Three-Port Reducing/Line Mount Assemblies, 5 pages 191 KB 191 KB
REDUCING/RELIEVING Cartridges, Three-Port, Pilot-Operated, Direct-Acting, 6 pages 76 KB 76 KB
Three-Port Reducing/Relieving/Line Mount Assemblies, 5 pages 170 KB 168 KB
COUNTERBALANCE Cartridges, Three-Port: Standard 4000 psi (280 bar) and 5000 psi (350 bar), 2 pages 77 KB 76 KB
Three Port Counterbalance/Line Mount Assemblies, 16 pages 616 KB 602 KB
COUNTERBALANCE Cartridges, Four Port: Vented 4000 psi (280 bar) and 6000 (420 bar), 2 pages 93 KB 93 KB
Four Port Counterbalance/Line Mount Assemblies, 5 pages 152 KB 157 KB
PILOT-TO-OPEN CHECK Cartridges, Three Port: Pilot Operated, 2 pages 68 KB 67 KB
Three Port Pilot-to-Open Check/Line Mount Assemblies, 13 pages 339 KB 402 KB
PILOT-TO-OPEN CHECK Cartridges, Four Port: Vented, 4 Port Cavity, 2 pages 62 KB 62 KB
Four Port Pilot-to-Open Check/Line Mount Assemblies, 5 pages 128 KB 127 KB
CHECK Cartridges, Two Port; 1 to 2 Free Flow and 2 to 1 Free Flow, 2 pages 65 KB 63 KB
Two Port Check/Line Mount Assemblies, 5 pages 141 KB 139 KB
NEEDLE Valves, Two Port; Fixed Orifice, Fully Adjustable and Fully Adjustable with Reverse Free Flow Check, 2 pages 69 KB 71 KB
Two Port Needle, Fixed Orifice/Line Mount Assemblies, 5 pages 173 KB 184 KB
FLOW CONTROL Cartridges, Two Port: Fixed Orifice, Pressure Compensated and Pressure Compensated with Free Flow Check, 2 pages 81 KB 81 KB
Two Port Flow Control, Fixed Orifice/Line Mount Assemblies, 5 pages 209 KB 207 KB
FLOW CONTROL Cartridges, Two Port: Fully Adjustable, Pressure Compensated with Free Flow Check, 2 pages 57 KB 57 KB
Two Port Flow Control, Pressure Compensated/Line Mount Assemblies, 5 pages 153 KB 153 KB
PRIORITY FLOW CONTROL Cartridges, Three Port, Bypass, Restrictive, Fixed Orifice, 2 pages 59 KB 59 KB
Three Port Priority Flow Control/Line Mount Assemblies, 3 pages 105 KB 103 KB
SANDWICH Assemblies Technical Information: Rotation Example, Studrods and Studkits, 4 pages 96 KB 96 KB
ISO 03/CETOP 3 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance Pilot-to-Open Check, Check, Flow Control, Circuit Saver, 15 pages 465 KB 476 KB
ISO 05/CETOP 5 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 12 pages 366 KB 368 KB
ISO 05/CETOP 5 with X, Y, Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 10 pages 298 KB 278 KB
ISO 07/CETOP 7 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 10 pages 310 KB 310 KB
ISO 08/CETOP 8 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, Circuit Saver, 10 pages 404 KB 418 KB
STANDARD ASSEMBLIES:
Cushion Lock Valves, 9 pages 467 KB 465 KB
Hydrostatic Transmission Valves and Hot Oil Shuttles, 9 pages 419 KB 420 KB
Line Mounted Regenerative Assemblies, 5 pages 195 KB 196 KB
Direct Motor Mounted Assemblies: Char-Lynn: S Series Motors and Danfoss: OMP.OMR Series and OMT Series, 14 pages 479 KB 469 KB
Model Code Index, 9 pages 69 KB 63 KB
Warranty, 1 page 76 KB 74 KB
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