The files listed below are from our archives and are available for historical reference only.
Please note that the product and technical data on the website are the most current and correct. You can download individual product data sheets or catalogs of data sheets using our QuickPrint PDF catalog tool for the most current information. Our most current brochures, guides and data sheets are available here: Sun Hydraulics Literature.
The following Sun literature files from our archives should not be used to specify products.
LINKS TO ARCHIVED CATALOGS LISTED BELOW:
- Product Solutions: Regeneration Valve Assemblies
- Product Solutions: Cartridge Filters
- Sun Brochures
- Service Bulletins
- US and International Shortcut Cartridge Catalogues, 2004 Edition
- International Shortcut Cartridge Catalogue, 2009 Edition
- Line Mount Body Catalogue
- Sandwich Body Catalogue
- Selected Valve Assemblies Catalogue
PRODUCT SOLUTIONS
Regeneration Valve Assemblies and Optional Circuit Methods is 116 pages of technical tips and outline drawings of 53 pre-designed and regeneration valve assemblies with performance curves for each assembly. These packages cover flows ranging from 10 GPM (40 L/min.) to 240 GPM (960 L/min.). Inch: 9 MB pdf, Metric: 9 MB pdf.
Sun's Cartridge Filters conveniently use the Sun cavity to provide last chance and depth style filters. Inch: 465 KB pdf.
Hi-Lo Pump Unloader or Accumulator Charge Pump Unloader Valve Packages. 71 KB pdf.
Direct Flange Mount Relief Valve Packages. 61 KB pdf.
Hydrostatic Transmission Valve Packages. 73 KB pdf.
SUN BROCHURES
Hydraulic Poppet Cartridge Valves with Position-Indicating Switch, 2 pages, inch and metric: 435 KB pdf
Series 4 PLUS Brochure, 4 pages, inch and metric: 698 KB pdf
Series 4 PLUS Brochure, 4 pages, (Deutsch) inch and metric: 1.4 MB pdf
Solenoid-Operated Cartridge Valves, 4 pages, inch: 2.69 MB pdf
Solenoid-Operated Cartridge Valves, 4 pages, metric: 2.69 MB pdf
Corrosion-Resistant Cartridge Valve Brochure, inch: 575 KB pdf
Corrosion Resistant Cartridge Valve Brochure, metric: 580 KB pdf
Anti-Shock Relief Valve Brochure, 6 pages, metric: 738 KB pdf
Banjo Bolt Manifolds, 20 pages, metric: 4.26 MB pdf
SERVICE BULLETINS
Revised October 2009. 48 pages. Service Instructions, Cartridge Seal Kits, Solenoid Connectors, Coil Options for Solenoids (Metal Housing, Round), Coil Options with Embedded Electronic Proportional Amplifiers, Sun Weatherized Coils and Coil Kits, Sun Coil 790-***** Part Numbering System, Cavity Plugs, Cavity Form Tools, Retainers and Seals, Studrods and Studnuts for Sandwich Bodies, and Bar Manifold Brackets. Inch: 4.60 MB pdf Metric: 5.33 MB pdf
SHORTCUT CARTRIDGE CATALOG, 2004 Edition
| Catalog Section | Inch Version | Metric Version |
|---|---|---|
| Entire Catalog, 176 pages with bookmarks | 8,722 KB | 8,535 KB |
| Description of 40 new products, 2 pages | 53 KB | 52 KB |
| Table of Contents, Copyright, 2 pages | 38 KB | 37 KB |
| Relief Cartridges, 16 pages | 2,150 KB | 2,168 KB |
| Sequence Cartridges, 8 pages | 1,679 KB | 1,709 KB |
| Reducing and Reducing/Relieving Cartridges, 14 pages | 1,697 KB | 1,728 KB |
| Pilot Operated Check Cartridges, 4 pages | 1,186 KB | 1,226 KB |
| Counterbalance Cartridges, 12 pages | 1,469 KB | 1,486 KB |
| Check Cartridges, 6 pages | 960 KB | 938 KB |
| Flow Control Cartridges, 10 pages | 938 KB | 922 KB |
| Priority Flow Control Cartridges, 6 pages | 531KB | 528 KB |
| Flow Divider/Combiner Cartridges, 6 pages | 454 KB | 452 KB |
| Logic Elements, 14 pages | 677 KB | 666 KB |
| Directional Cartridges, 12 pages | 602 KB | 593 KB |
| Solenoid Operated, 8 pages | 524 KB | 495 KB |
| Pilot Control, 14 pages | 478 KB | 468 KB |
| Shuttle, 8 pages | 230 KB | 226 KB |
| Circuit Savers, 12 pages | 402 KB | 376 KB |
| Hybrid Relief, 6 pages | 205 KB | 202 KB |
| General Information, 8 pages | 507 KB | 505 KB |
| Model Code Index, 7 pages | 85 KB | 88 KB |
| Warranty, 1 page | 99 KB | 97 KB |
SHORTCUT CARTRIDGE CATALOG, 2009 Edition
| CATALOG SECTION | Metric Version |
|---|---|
| Entire Catalog, 200 pages with bookmarks | 10,600 KB |
| Description of 35 new products, 2 pages | 69 KB |
| Relief Cartridges, 20 pages | 901 KB |
| Sequence Cartridges, 8 pages | 417 KB |
| Reducing and Reducing/Relieving Cartridges, 14 pages | 413 KB |
| Pilot-to-Open Check Cartridges, 4 pages | 172 KB |
| Counterbalance Cartridges, 12 pages | 504 KB |
| Load Control: Load Reactive Cartridges, 6 pages | 205 KB |
| Load Control: Balanced Cartridges, 4 pages | 538 KB |
| Check Cartridges, 6 pages | 177 KB |
| Flow Control and Priority Flow Control Cartridges, 14 pages | 574 KB |
| Flow Divider/Combiner Cartridges, 6 pages | 407 KB |
| Logic Elements, 18 pages | 527 KB |
| Directional Cartridges, 14 pages | 452 KB |
| Solenoid Operated Cartridges, 10 pages | 355 KB |
| Pilot Control Cartridges, 14 pages | 368 KB |
| Shuttle Cartridges, 8 pages | 236 KB |
| Circuit Savers, 8 pages | 206 KB |
| Hybrid Relief Cartridges, 6 pages | 443 KB |
| General Information, 17 pages | 1,210 KB |
| Model Code Index, 4 pages | 72 KB |
| Warranty, 1 page | 53 KB |
| Table of Contents, Copyright, 2 pages | 51 KB |
LINE-MOUNT BODY CATALOG
Sun offers more that 300 single- and multiple-cavity standard line-mount manifolds that are each available in a choice of aluminum (3000 psi/210 bar) and ductile iron (5000 psi/350 bar). Ports include NPTF, SAE, BSPP, and Code 61 and Code 62 flanges. Included in this catalog are 56 pages of pre-configured valve assembly packages.
| Catalogue Section | Inch Version | Metric Version |
|---|---|---|
| Entire Catalog, 355 pages with bookmarks | 14,500 KB | 13,324 KB |
| Technical Tips, SAE Flange Patterns, 2 pages | 36 KB | 32 KB |
| Line Mount Locator, 30 pages | 1,428 KB | 151 KB |
| Series 1, T-13A Bodies, 3 pages | 89 KB | 96 KB |
| Series 1, T-10A Bodies, 13 pages | 431 KB | 442 KB |
| Series 1, T-11A Bodies, 21 pages | 1,100 KB | 815 KB |
| Series 1, T-21A Bodies, 2 pages | 97 KB | 85 KB |
| Series 1, T-31A Bodies, 1 page | 38 KB | 38 KB |
| Series 2, T-5A Bodies, 3 pages | 115 KB | 115 KB |
| Series 2, T-3A Bodies, 15 pages | 610 KB | 540 KB |
| Series 2, T-2A Bodies, 22 pages | 825 KB | 840 KB |
| Series 2, T-22A Bodies, 2 pages | 116 KB | 83 KB |
| Series 2, T-32A Bodies, 1 page | 35 KB | 36 KB |
| Series 3, T-16A Bodies, 21 pages | 833 KB | 827 KB |
| Series 3, T-17A Bodies, 42 pages | 1,944 KB | 1,792 KB |
| Series 3, T-23A Bodies, 12 pages | 450 KB | 463 KB |
| Series 3, T-33A Bodies, 4 pages | 141 KB | 146 KB |
| Series 4, T-18A Bodies, 20 pages | 788 KB | 795 KB |
| Series 4, T-19A Bodies, 45 pages | 2,292 KB | 2,243 KB |
| Series 4, T-24A Bodies, 22 pages | 722 KB | 850 KB |
| Series 4, T-34A Bodies, 4 pages | 139 KB | 136 KB |
| Standard Valve Assembly Locator, 4 pages | 329 KB | 151 KB |
| Solenoid-Operated Ventable Relief Assemblies, 12 pages | 141 KB | 123 KB |
| Solenoid and Relief Pilot Control Assembly, 1 pg | 89 KB | 72 KB |
| Cross-port Relief Assemblies, 5 pages | 199 KB | 205 KB |
| Hydrostatic Transmission Assemblies, 8 pages | 455 KB | 467 KB |
| Hot Oil Shuttle and Relief Assemblies, 9 pages | 359 KB | 332 KB |
| Flow Divider/Combiner Tractive Drive Assemblies, 4 pages | 111 KB | 111 KB |
| Regeneration Assemblies with Tech Tips, 8 pgs | 260 KB | 274 KB |
| Accumulator Dump Assemblies, 2 pages | 59 KB | 59 KB |
| Pump Circuit Control Assemblies, 2 pages | 119 KB | 131 KB |
| Pressure-Compensated Priority Flow Control Assemblies, 3 pages | 108 KB | 142 KB |
| Valve Assembly Package Cross Reference Chart, 2 pages | 21 KB | 23 KB |
SANDWICH BODY CATALOG
Sun offers the broadest and most comprehensive range of sandwich products in ISO 03 to ISO 08 interface sizes of any manufacturer. Sandwiches are available with single cavities, dual cavities and multiple cavity variants to make unique circuit elements for mounting under standard directional control valves.
Entire Catalog (Inch): 17.5 MB pdf
Entire Catalog (Metric): 16.4 MB pdf
Section Files of the Sandwich Body Catalog:
| ISO 03/CETOP 3 | Inch PDF File | Metric PDF File | ISO 05/CETOP 5 | Inch PDF File | Metric PDF File |
|---|---|---|---|---|---|
| Relief Valves | 408 KB | 376 KB | Relief Valves | 641 KB | 584 KB |
| Sequence Valves | 117 KB | 109 KB | Sequence Valves | 118 KB | 105 KB |
| Reducing Valves | 239 KB | 224 KB | Reducing Valves | 310 KB | 332 KB |
| Reducing/Relieving Valves | 219 KB | 205 KB | Reducing/Relieving Valves | 379 KB | 354 KB |
| Counterbalance Valves | 283 KB | 253 KB | Counterbalance Valves | 351 KB | 317 KB |
| Pilot Operated Check Valves | 172 KB | 164 KB | Pilot Operated Check Valves | 195 KB | 188 KB |
| Flow Control Valves | 387 KB | 359 KB | Flow Control Valves | 321 KB | 295 KB |
| Check Valves | 321 KB | 307 KB | Check Valves | 166 KB | 158 KB |
| Circuit Savers | 311 KB | 292 KB | Circuit Savers | 465 KB | 453 KB |
| Subplates | 389 KB | 367 KB | Subplates | 541 KB | 509 KB |
| Bar Manifolds | 191 KB | 175 KB | Bar Manifolds | 397 KB | 374 KB |
| Cover Plates | 96 KB | 86 KB | ---------- |
| ISO 05 x, y /CETOP 5 x, y | Inch PDF Files | Metric PDF Files | ISO 07/CETOP 7 | Inch PDF Files | Metric PDF Files |
|---|---|---|---|---|---|
| Relief Valves | 332 KB | 283 KB | Relief Valves | 442 KB | 394 KB |
| Sequence Valves | 134 KB | 118 KB | Sequence Valves | 209 KB | 188 KB |
| Reducing Valves | 225 KB | 211 KB | Reducing Valves | 301 KB | 280 KB |
| Reducing/Relieving Valves | 351 KB | 329 KB | Reducing/Relieving Valves | 229 KB | 216 KB |
| Counterbalance Valves | 352 KB | 317 KB | Counterbalance Valves | 291 KB | 262 KB |
| Pilot Operated Check Valves | 184 KB | 181 KB | Pilot Operated Check Valves | 212 KB | 206 KB |
| Flow Control Valves | 546 KB | 502 KB | Flow Control Valves | 553 KB | 513 KB |
| Check Valves | 357 KB | 339 KB | Check Valves | 441 KB | 430 KB |
| Circuit Savers | 39 KB | 232 KB | Circuit Savers | 280 KB | 270 KB |
| Subplates | 103 KB | 97 KB | Subplates | 58 KB | 47 KB |
| Bar Manifolds | 433 KB | 394 KB | Bar Manifolds | 145 KB | 131 KB |
| Cover Plates | 96 KB | 94 KB | --------- |
| ISO 08/CETOP 8 | Inch Version | Metric PDF Files |
|---|---|---|
| Relief Valves | 510 KB | 459 KB |
| Sequence Valves | 177 KB | 154 KB |
| Reducing Valves | 391 KB | 369 KB |
| Reducing/Relieving Valves | 383 KB | 350 KB |
| Counterbalance Valves | 389 KB | 360 KB |
| Pilot Operated Check Valves | 319 KB | 310 KB |
| Flow Control Valves | 675 KB | 628 KB |
| Check Valves | 523 KB | 507 KB |
| Circuit Savers | 293 KB | 283 KB |
| Subplates | 283 KB | 240 KB |
| Bar Manifolds | 151 KB | 134 KB |
SELECTED VALVE ASSEMBLY CATALOG
This catalog illustrates commonly used cartridge and body assemblies. The inch version contains NPTF and SAE ported assemblies. The metric version contains BSPP ported assemblies. Sun's complete line of products with technical information is shown elsewhere on this web site.
| Catalog Section | Inch Version PDF Files | Metric Version PDF Files |
|---|---|---|
| Entire Catalog, 276 pages with bookmarks | 10,419 KB | 10,618 KB |
| General Information, 21 pages | 773 KB | 773 KB |
| Table of Contents, Copyright, 2 pages | 50 KB | 18 KB |
| Product Overview, 2 pages | 2,631 KB | 2,630 KB |
| Technical Information: Cartridges, Line Mount Bodies, SAE Flange Patterns, 4 pages | 50 KB | 49 KB |
| RELIEF Cartridges, Two Port: Pilot Operated and Direct Acting, 2 pages | 68 KB | 67 KB |
| Two Port Relief/Line Mounted Assemblies, 7 pages | 289 KB | 284 KB |
| RELIEF Cartridges, Three Port: Pilot Operated with Vent, 2 pages | 60 KB | 67 KB |
| Three Port Relief/Line Mounted Assemblies, 5 pages | 210 KB | 209 KB |
| SEQUENCE Cartridges, Three-Port: Pilot Operated, Direct Acting, 2 pages | 68 KB | 68 KB |
| Three-Port Sequence/Line Mount Assemblies, 5 pages | 193 KB | 186 KB |
| SEQUENCE Cartridges, Three-Port: Direct Acting with Reverse Free Flow Check, 2 pages | 58 KB | 57 KB |
| Three-Port Sequence/Line Mount Assemblies, 2 pages | 80 KB | 79 KB |
| REDUCING Cartridges, Three-Port, 2 pages | 55 KB | 55 KB |
| Three-Port Reducing/Line Mount Assemblies, 5 pages | 191 KB | 191 KB |
| REDUCING/RELIEVING Cartridges, Three-Port, Pilot-Operated, Direct-Acting, 6 pages | 76 KB | 76 KB |
| Three-Port Reducing/Relieving/Line Mount Assemblies, 5 pages | 170 KB | 168 KB |
| COUNTERBALANCE Cartridges, Three-Port: Standard 4000 psi (280 bar) and 5000 psi (350 bar), 2 pages | 77 KB | 76 KB |
| Three Port Counterbalance/Line Mount Assemblies, 16 pages | 616 KB | 602 KB |
| COUNTERBALANCE Cartridges, Four Port: Vented 4000 psi (280 bar) and 6000 (420 bar), 2 pages | 93 KB | 93 KB |
| Four Port Counterbalance/Line Mount Assemblies, 5 pages | 152 KB | 157 KB |
| PILOT-TO-OPEN CHECK Cartridges, Three Port: Pilot Operated, 2 pages | 68 KB | 67 KB |
| Three Port Pilot-to-Open Check/Line Mount Assemblies, 13 pages | 339 KB | 402 KB |
| PILOT-TO-OPEN CHECK Cartridges, Four Port: Vented, 4 Port Cavity, 2 pages | 62 KB | 62 KB |
| Four Port Pilot-to-Open Check/Line Mount Assemblies, 5 pages | 128 KB | 127 KB |
| CHECK Cartridges, Two Port; 1 to 2 Free Flow and 2 to 1 Free Flow, 2 pages | 65 KB | 63 KB |
| Two Port Check/Line Mount Assemblies, 5 pages | 141 KB | 139 KB |
| NEEDLE Valves, Two Port; Fixed Orifice, Fully Adjustable and Fully Adjustable with Reverse Free Flow Check, 2 pages | 69 KB | 71 KB |
| Two Port Needle, Fixed Orifice/Line Mount Assemblies, 5 pages | 173 KB | 184 KB |
| FLOW CONTROL Cartridges, Two Port: Fixed Orifice, Pressure Compensated and Pressure Compensated with Free Flow Check, 2 pages | 81 KB | 81 KB |
| Two Port Flow Control, Fixed Orifice/Line Mount Assemblies, 5 pages | 209 KB | 207 KB |
| FLOW CONTROL Cartridges, Two Port: Fully Adjustable, Pressure Compensated with Free Flow Check, 2 pages | 57 KB | 57 KB |
| Two Port Flow Control, Pressure Compensated/Line Mount Assemblies, 5 pages | 153 KB | 153 KB |
| PRIORITY FLOW CONTROL Cartridges, Three Port, Bypass, Restrictive, Fixed Orifice, 2 pages | 59 KB | 59 KB |
| Three Port Priority Flow Control/Line Mount Assemblies, 3 pages | 105 KB | 103 KB |
| SANDWICH Assemblies Technical Information: Rotation Example, Studrods and Studkits, 4 pages | 96 KB | 96 KB |
| ISO 03/CETOP 3 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance Pilot-to-Open Check, Check, Flow Control, Circuit Saver, 15 pages | 465 KB | 476 KB |
| ISO 05/CETOP 5 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 12 pages | 366 KB | 368 KB |
| ISO 05/CETOP 5 with X, Y, Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 10 pages | 298 KB | 278 KB |
| ISO 07/CETOP 7 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, 10 pages | 310 KB | 310 KB |
| ISO 08/CETOP 8 Sandwich Assemblies: Relief, Sequence, Reducing, Reducing/Relieving, Counterbalance, Pilot-to-Open Check, Check, Flow Control, Circuit Saver, 10 pages | 404 KB | 418 KB |
| STANDARD ASSEMBLIES: | ||
| Cushion Lock Valves, 9 pages | 467 KB | 465 KB |
| Hydrostatic Transmission Valves and Hot Oil Shuttles, 9 pages | 419 KB | 420 KB |
| Line Mounted Regenerative Assemblies, 5 pages | 195 KB | 196 KB |
| Direct Motor Mounted Assemblies: Char-Lynn: S Series Motors and Danfoss: OMP.OMR Series and OMT Series, 14 pages | 479 KB | 469 KB |
| Model Code Index, 9 pages | 69 KB | 63 KB |
| Warranty, 1 page | 76 KB | 74 KB |
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